WHAT ARE WOUND WIRE SILICONE HEATERS?

Wound wire silicone heaters are flexible, lightweight heating elements constructed by spiralling high-resistance nickel-chromium alloy wire around a fiberglass or ceramic core, encapsulated in durable, vulcanised silicone rubber.

This design creates a thin (typically 0.056 inches), moisture- and chemical-resistant heater capable of uniform heat distribution up to 200°C continuous operation (230°C short-term peaks). With watt densities of 2.5 to 15 W/in² and compatibility with 12V to 240V AC/DC, they excel in applications like freeze protection, drum heating, composite curing, and medical equipment warming.

Their ability to conform to flat, curved, or irregular surfaces, combined with rugged resistance to vibration and mechanical shock, makes them ideal for demanding industrial environments.

Customisable with integrated sensors, thermostats, or thermal fuses, Clarian UK’s wound wire silicone heaters offer tailored, reliable performance backed by over a decade of operational longevity.

ADVANTAGES OF WOUND WIRE SILICONE HEATHERS

• Uniform Heat Distribution: Ensures consistent temperatures across the entire surface, ideal for applications like medical equipment, food warming, or industrial processes.

• Flexibility: The silicone material allows the mats to conform to curved or irregular surfaces, making them highly adaptable for various uses.

• Durability: Resistant to moisture, chemicals, and wear, enabling long-term use in challenging environments.

• Fast Heating: Heats up quickly, providing rapid response times for efficient temperature control.

• Precise Temperature Control: Maintains accurate and stable temperatures, improving energy efficiency and performance. 

• Lightweight and Thin: Their slim profile makes them easy to integrate into compact systems without adding bulk.

• Customisability: Can be tailored to specific, sizes, or heating requirements, offering solutions for unique applications.

BESPOKE DESIGN TO MEET YOUR NEEDS

Clarian UK specialises in custom wound wire silicone heat mats designed to your exact specifications. Using advanced manufacturing techniques, we offer:

• Custom Shapes and Sizes: From straightforward to intricate designs, we create heat mats to suit any surface or application.

• Power and Voltage Options: Tailored to your specific energy needs for maximum efficiency.

• Integrated Controls: Incorporate thermostats, PT100 sensors, Thermocouple type J/K probes, or thermal fuses for accurate temperature control.

• Mounting Solutions: Select from self-adhesive backing or mechanical options such as straps, hooks, eyelets, or Velcro for reliable installation.

Applications

• Aerospace and satellite technology

• Medical and diagnostic equipment

• Food service and Bain Marie systems

• Anti-condensation for display units

• Industrial pipe curing and tank heating

WHY CLARIAN UK?

As the exclusive UK partner of Heatfor SRL, a trusted global manufacturer, Clarian UK blends expertise with innovative design to deliver high-quality, cost-competitive heating solutions. Our dedication to rapid delivery and custom engineering guarantees your project’s success.